Project Description

Compound coating process

The most used coating process by the world’s mineral magnate/ the minimum dosage of modifier / the best coating effect

Applicable:

Widely used in the coating of various materials in the non-metallic mineral industry. Contains: quartz, powder quartz, fused silica, cristobalite, quartzite, vein quartz, quartz sand, feldspar (sodium, potassium), sepiolite, andesite plagioclase, nepheline syenite, garnet, oblique Feldspar, illite, kaolin (calcined kaolin, coal kaolin, washed kaolin), light calcium carbonate, heavy calcium carbonate (calcite, limestone, marble, chalk), talc (white, black), barite, mica (natural, synthetic), bentonite, andalusite, brucite, montmorillonite, graphite, diatomaceous earth, bauxite, petroleum coke, coal powder, magnesite, perlite, attapulgite, spinel, Tourmaline, medical stone, monazite, pyrophyllite, dolomite, rectorite, diopside, translucent stone, porphyrite, cordierite, vermiculite, mullite, clay, clay and other minerals.

Inquiry
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For more information, please Email or call our 24-hour hotline.

info@alpapowder.com     0086-532-66983518

For more information, please Email or call our 24-hour hotline.

info@alpapowder.com

0086-532-66983518

Unique Advantages

To achieve ultrafine, high purification, functional, intelligent, carbon reduction, energy conservation and environmental protection is the mission and responsibility that time has given us.

Wide Range of Applications

The ideal coating effect can be achieved for various inorganic mineral powders.

High Coating Efficiency

The highest cladding ratio or coating effect is achieved with minimal coating material or cost.

High Automation

The entire system is easy to operate, high efficiency and low cost.

Flexible Production Process

According to material characteristics and customer request, a continuous production process or a batch production process can be selected.

Rich equipment selection

Has variety of options for different processes.

Customizable Solution

Provide technical consultation and personalized solutions for coating process according to material characteristics and product use.

Surface coating mechanism and process requirements

Creating the future of advanced materials with powder technology.

Coating mechanism

  1. The basic principle of coating: obtain the highest coating rate or coating effect with the minimum coating material or cost;
  2. Surface coating of mineral fillers, the main functions include dispersion, viscosity reduction, filling, and interface mechanics;
  3. The most commonly used coating methods are: surface chemical coating method, coated coating method, mechanical force chemical coating method;
  4. The coating methods mainly include: coating mechanism, modifier, coating process and equipment, process control, product testing and evaluation;
  5. If the purpose, method and modifier of the coating are different, the process and equipment are also different.

Basic Process Requirements

  1. The modifier uses dilution, emulsification, spray addition and other measures to improve the dispersion, preferably continuous spray or drip with the continuous feeding of the powder;
  2. Precision metering and uniform feeding of modifier and materials to ensure the instantaneous precision of the ratio of the two, to achieve uniform and firm coating of the modifier on the surface of the powder, good controllability and stable product quality;
  3. The regulation of the temperature and time of the system should meet the requirements of the coating mechanism or the modifier on the process conditions, and ensure the sufficiency of the coating reaction;
  4. the equipment operating conditions are good;
  5. The use of auxiliary equipment (deagglomerator or classifier), environmental factors (temperature, humidity), etc.

Compound coating process

Compound coating process flow

Suitable for more complex coating requirements

Major equipment

Pin Mill Coating Machine
  • Normally, this type is very popular in European and American markets.
  • Two rotors running in opposite direction, their linear speed can be up to 200m/s.
  • High-speed impact, shear and friction lead to full dispersion of materials and temperature rise, resulting in powder modification completely.
Three-Roller Coating Machine
  • It is very popular in China.
  • Realize powder surface modification by changing inner vortex with three rotating rotors.
  • Low investment and operation cost without any additional heating system.
Vortex mill Coating Machine
  • The powder coating machine employs conic rotor and stator, the gap between them can be adjusted.
  • The highest linear speed of the rotor can reach 130 m/s.
  • The powder surface modification will be completed by high-speed impact, shear and friction of materials between stator and rotor driven by a motor.
High-speed mixing coating machine
  • Batch-type operation.
  • Some materials has to be modified by silane coupling agent under high temperature and long time reaction.
  • Equipped with heating timing device, the modification temperature and time can be controlled.
  • Selectable ceramic liner is free from metal pollution.

Live album

From dots to planes, from detail to the whole, from product to management, and from consultation to compliant production, we have always insisted on the relentless pursuit of perfection and the courage to surpass ourselves.

Coating production line case collection

More than 1,000 stories have been collected here. the next one, told by you.

Quartz coating production line

Silicon micropowder coating production line

Wollastonite coating production line

Quartz sand modification production line

Feldspar coating production line

Kaolin coating production line

Heavy calcium carbonate coating production line

White carbon black coating production line

Diatomite coating production line

Light calcium carbonate coating production line

Magnesium hydroxide coating production line

Talc coating production line

Obtain non-metallic mineral coating production line plan

Service and Support

Equipment is the foundation, technology is the soul, and service is the guarantee.

Service guarantee

In the past 18 years, we investigating and summarizing various questions from customers continually, established corresponding data systems to set matching service plans, so that customers can enjoy comprehensive, thoughtful service from the moment they contact ALPA.

EPC service

Committed to providing “superfine powder EPC overall solution”, ultrafine powder analysis and research, raw material inspection and analysis, determination of product model and process, complete equipment manufacturing, installation and commissioning, worker training, delivery production and after-sales service, with more than 1,000 kinds of raw materials grinding and classifying technology and experience, holding more than 30 patents, products exported to more than 100 countries.

Quality Management

ALPA’s quality assurance goal is to pursue the zero defects of all manufactured ultrafine powder equipment, actively implement Six Sigma quality management, and continuously improve process control management capabilities through advanced statistical analysis to ensure products and services are satisfied for customers.

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Learn More & Get Quotation

Submit your request here and our engineers will contact with you as soon as possible.

Or phone/email


0086-532-66983518
info@alpapowder.com