The cause of abnormal sound in the ultra-fine grinder
1. Severe overload causes a heavy "humming" sound inside the ultra-fine grinder contactor.
2. Due to poor contact or breakdown inside, the discharge point occurs, which is the "squeak" or "crack" sound inside the electromechanical disk of the traditional Chinese medicine ultra-fine grinder.
3. Due to the loosening of some parts such as connecting bolts on the top cover of the ultra-fine grinder, the iron core of the traditional Chinese medicine ultra-fine grinding machine is not tightened, causing the vibration of the silicon steel sheet and making a strong noise. If the silicon steel sheets on both sides of the iron core are not tightened, abnormal noise will also occur.
4. When there is a grounding or short-circuit fault in the power grid, a large current flows through the winding, and a strong noise will be emitted.
5. When there are large power equipment or equipment that can generate harmonic current in the ultra-fine grinder, the startup of the large-scale ultra-fine grinding machine equipment or the operation of the ultra-fine grinding machine that generates harmonics may affect the transformer on the site of the ultra-fine grinder. Make a "wow" sound.
6. Due to the ferromagnetic resonance, the transformer on the construction site will make an abnormal sound.
7. If the primary side voltage is too high or unbalanced in the ultra-fine grinder, there will be a little sound.
8. There is overvoltage, the winding or the lead wire is discharged to the shell, or the ground wire of the iron core is disconnected, causing the iron core to discharge to the shell, all of which are the discharge sound of the transformer on the construction site of the traditional Chinese medicine ultra-fine grinding machine.
When abnormal noise occurs in the transformer used in the ultra-fine grinder, the possible cause should be judged. Only when the ultra-fine grinder is well maintained can it work better.
Application characteristics & common troubleshooting of spiral jet mill
The grading wheel of the jet mill is divided into vertical and horizontal installations, but no matter which type, its composition includes the transmission motor, the grading wheel, the fine powder discharge port, the raw material inlet and the air inlet. It is widely used in many industries and is an excellent Machine tool.
The spiral jet mill can be applied to calcite, barite, quartz, gypsum, silica, corundum, cement, alumina, etc. Its application characteristics are introduced below.
1. Reduce cost, suitable for low value-added coarse powder.
2. Simple structure, convenient maintenance, few wearing parts, low operating noise and low energy consumption.
3. The classifier adopts large-diameter single-stage classifying wheels to improve production capacity.
4. The inner wall is smooth and wear-resistant, which is more conducive to material grinding.
5. It adopts negative pressure operation, does not leak dust, and meets environmental protection requirements.
6. Stable and reliable operation, high product uniformity.
Spiral jet mill is a common industrial grinding equipment with excellent performance and is widely used in the grinding process of various materials. In order to make the machine run more efficiently and safely, the machine should be checked regularly to troubleshoot the machine failure. The following describes some common troubleshooting.
Feed recharge: improper adjustment of the air door, blockage of the pipeline, clogged sieve, poor air permeability or severe wear of the dust bag, severe wear of the hammer surface, etc. will cause the feed recharge. When this phenomenon occurs, you should first find out the cause, and then take the elimination measures, or remove the valve, replace the powder bag, improve the air permeability, or replace the hammer.
Bearing overheating: The bearing is poorly lubricated, damaged or the main shaft is bent, the rotor is seriously unbalanced, and the belt is too tight, and the bearing is overheated. Change the oil, replace the bearing and main shaft, balance the rotor, adjust the belt tightness, etc. to restore the bearing to normal.
The jet mill vibrates strongly: the hammer head is installed incorrectly, the corresponding weight deviation of the two sets of heavy hammers is large, the bearing is damaged or the main shaft is bent, the foot and the screw are loose. For specific reasons, proceed step by step.
Abnormal noise inside the grinder: If parts of the grinder are damaged, fall off or hard objects such as iron and stone enter the machine, abnormal noise will be emitted. The machine should stop running immediately, replace damaged parts or remove hard objects.
Low production efficiency: low production efficiency, insufficient motor power, improper preparation of pulleys, belt slippage, serious hammer wear, uneven raw materials or high moisture content of raw materials. Regular inspections of machines and equipment are required to ensure normal operation, which not only ensures the safety of people’s production, but also improves the efficiency of equipment.
The role of jet mill in pharmacy & fine chemical industry
In the modern industry with increasingly sophisticated technology, especially in pharmaceuticals and fine chemicals, ultra-fine grinding is an extremely important and indispensable link. Among them, jet mills are the preferred equipment in the industry, due to the principles and characteristics of the equipment. The following advantages:
1. High product purity: This is because the principle of the jet mill is to use compressed air to bring animal materials to collide and grind by itself, and the compressed air is processed by a cold dryer and a precision filter, and there is no other media to contact and grind. Especially when grinding materials with higher hardness, a ceramic-lined grinding cavity can be used, so no other impurities participate in the grinding.
2. Energy saving and high product efficiency: In the jet mill system, the efficiency of the jet mill is higher than other grinding equipment under the same power consumption.
3. Uniform particle size distribution of the product: Under the condition of controlling the feeding speed and the rotating speed of the grading wheel (fluidized bed jet mill), the particle size of the jet mill tends to a normal distribution.
4. Cryogenic grinding: The temperature of the compressed air, the medium used by the jet mill, is much lower than normal temperature after passing through the cold dryer. This ensures that the grinding process belongs to low temperature grinding, so it is especially suitable for the grinding of heat-sensitive materials.
Equipment composition of jet mill production line
The air source is the driving force for the grinding process of the jet mill. The requirements for compressed air can be between 0.7-0.8MPa, and the pressure can be kept stable, otherwise the quality of the product will be affected. Secondly, the gas quality is required to be clean and dry, and compressed air should be purified to remove water, oil mist, and dust in the gas, so that the material is not polluted, and it is suitable for the grinding of materials with high purity requirements.
The raw material supply is to lift the raw materials into the raw material silo with a hoist, and then send the raw materials into the grinding chamber of the jet mill through the feed valve. This machine has strong adaptability to the particle size of the materials, and generally requires 325 mesh raw materials. The speed of the raw material conveyor is automatically controlled to keep the mixing concentration of raw materials and air in the grinding chamber relatively stable. Two pairs of nozzles are installed symmetrically in the grinding chamber. When the compressed air passes through the nozzles, a supersonic airflow is formed, which accelerates and collides with the animal materials to pulverize the materials into ultra-fine powder. The grinding effect is related to the shape of the inner diameter of the nozzle, distance, symmetry and the mixing concentration of the material and air. The shape of the inner diameter of the nozzle determines the speed and distance at which the speed of sound is formed, and determines the acceleration distance of the material. Speed, raw material and air mixing concentration also affect product size and output.
The classification is carried out by a high-speed rotating classification wheel. The grading wheel is like a round "iron bucket", the center of the bottom is fixed on the main shaft directly connected to the motor, and it is driven by the motor to rotate at high speed. The opening is opposite to the pipe entrance of the micro powder collection system, and a certain gap is maintained. The gap cannot be too large, otherwise the unsorted coarse powder enters the pipe of the micro powder collection system from the gap and affects the product quality. In order to prevent such incidents from happening, air seal treatment is carried out at the gap. The gap between the blades of the classifying wheel is a channel for sorting fine powder. The ground fine powder floats with the airflow. Because of its small particle size, the ultrafine powder can enter the dust collector through the gap between the blades. Under the centrifugal force of the classifying wheel, the larger particles splash to the outer wall and then fall to be ground again. Adjust the rotation speed of the classification wheel to obtain products with different particle sizes.
For the control of the mixing concentration of materials and air in the grinding chamber, capacitive material density control switches or sensors can be used. This machine uses the current of the drive motor to control. This control method is simple, feasible and easy to control. When the mixing concentration of materials and air increases, the density of dust floating with the airflow increases, and the dust hitting the classifying wheel increases, which increases the current of the drive motor; on the contrary, the current of the drive motor decreases. Using the size of the motor current to control the amount of conveyed materials can keep the mixing concentration of materials and air stable. When the driving current increases, the conveying will be stopped immediately, so that the powder and the conveying can maintain a dynamic balance to ensure the stability of product quality.
The powder collection system consists of a cyclone separator and dust collection. The ultra-fine powder enters the cyclone separator through the sealed pipe, the airflow rotates in the cyclone separator, and the ultra-fine powder is thrown out and landed, discharged by the discharge system and packaged to be the finished product. The cyclone separator can be used in one or two stages. Some dust from the air flow from the cyclone separator enters the dust collector, and is filtered through a cloth bag. The exhaust gas is drawn out under the action of the induced draft fan, and the dust content is very small. In order to prevent these dusts from being discharged into the atmosphere and polluting the environment, we also add a set of dust filters to recover the dust, and the exhaust gas is finally discharged into the atmosphere. The entire production process is automatically controlled by the control cabinet. The control cabinet supplies the entire production power (not including the gas supply power). It can also control parameter adjustment, automatic start and stop, automatic protection, fault alarm and automatic shutdown to ensure the safe operation of equipment and Stable product quality.
Advantages of jet mill
A good grinding effect is the advantage of the jet mill, but the problems of high cost, high energy consumption, and easy abrasion of the equipment have always been the weaknesses of the jet mill. In recent years, with the continuous improvement of the technical level of the industry, the quality and performance of the products have been significantly improved, and the jet mill has a good market application prospect.
At present, the main objective of the development of the grinding industry in the world is to increase the fineness while increasing the output and expand the scope of application, such as the grinding of materials with high fibrous, high hardness, high toughness, viscous and elasticity, low-temperature grinder, inert gas protection Grinding machines are also the focus of many manufacturers' research and development.
Grinding is a very important part of the pharmaceutical production process, and the grinding equipment should not be underestimated. Among them, jet mills are used in almost all fine processing industries, such as medicine, food, chemical industry, etc., and occupy a special position in many specific powder fields.
The jet mill grinds the material through the impact between the material particles under the action of high-speed airflow, and the impact, friction, and shearing of the airflow on the material and the impact, friction, and shear between the material and other parts. It has the following main characteristics:
1. The grinding temperature is low, and it can grind materials with heat sensitivity and low melting point. When the gas is sprayed from the nozzle and expands adiabatically, the gas will cool itself, thereby offsetting the heat generated by the collision and friction of the material.
2. Short production cycle and high powder collection rate. Due to high-speed collision and closed grinding, the probability of collision between materials is high, and there is no leakage of dust.
3. Products with high purity (less pollution) and uniform particle size distribution can be obtained.
4. For some materials that have to be wet-milled, it can also be dry-milled by jet milling to obtain uniform and fine powder.
5. A variety of combined operations can be realized, and the drying operation can be realized at the same time as grinding.
It can be seen from the above that the jet mill plays an important role in the grinding process of the pharmaceutical industry, and with the continuous development of the pharmaceutical industry, the status of the jet mill will continue to rise.
The extensive processing methods in the past can no longer meet the requirements of traditional Chinese medicine production. Traditional grinders have certain limitations in many aspects such as powder particle size, powder extraction rate, powder collection rate, and preservation of effective ingredients. Air jet milling technology will provide a new way to develop ultra-fine Chinese medicine powder with better curative effect and better varieties.
In the future development road, if the airflow grinding technology is introduced into the processing link of Chinese medicine, a brand-new grinding technology can be created, which not only enriches the content of traditional processing, but also brings a new look to the processing and production of Chinese medicine. It will become the growth point of new technologies in the traditional Chinese medicine industry.
As an important grinding equipment, the jet mill requires continuous technological innovation to improve product performance, improve product structure, and increase the grinding particle size and purity. The research and development of ultra-fine jet mills will be a good choice.
What are the main applications of graphite?
- Traditional applications
1) Refractory materials: Graphite and its products have the properties of high temperature resistance and high strength. It is mainly used in the metallurgical industry to make graphite crucibles. In steelmaking, graphite is often used as a protective agent for steel ingots and as a lining for metallurgical furnaces.
2) Conductive materials: used in the electrical industry to make electrodes, brushes, carbon rods, carbon tubes, positive electrodes of mercury positive current devices, graphite washers, telephone parts, coatings for television picture tubes, etc.
3) Wear-resistant lubricating material: Graphite is often used as a lubricant in the machinery industry. Lubricating oil can not be used under high-speed, high-temperature, and high-pressure conditions, while graphite wear-resistant materials can work at high sliding speeds at a temperature of 200 to 2000 ℃ without lubricating oil. Many equipment for transporting corrosive media widely use graphite materials to make piston cups, sealing rings and bearings, and they do not need to add lubricating oil during operation. Graphite emulsion is also a good lubricant for many metal processing (wire drawing, pipe drawing).
4) Graphite has good chemical stability. Specially processed graphite has the characteristics of corrosion resistance, good thermal conductivity, and low permeability. It is widely used in the production of heat exchangers, reaction tanks, condensers, combustion towers, absorption towers, coolers, heaters, filters, Pump equipment. It is widely used in petrochemical industry, hydrometallurgy, acid-base production, synthetic fiber, papermaking and other industrial sectors, which can save a lot of metal materials.
5) Casting, sand foundry, die and high-temperature metallurgical materials: due to the small thermal expansion coefficient of graphite and the ability to withstand rapid changes in cold and heat, it can be used as a glass mold. After graphite is used, ferrous metals can be used to obtain castings with precise dimensions and a high surface smooth and finished product rate. , Can be used without processing or a little processing, thus saving a lot of metal. The production of cemented carbide and other powder metallurgy processes usually use graphite materials to make porcelain boats for compression molds and sintering. Single crystal silicon crystal growth crucibles, regional refining vessels, support fixtures, induction heaters, etc. are all made of high-purity graphite. In addition, graphite can also be used for vacuum smelting graphite heat insulation boards and bases, high-temperature resistance furnace tubes, rods, plates, grid sheds and other components.
6) Used in the atomic energy industry and national defense industry: Graphite has a good neutron moderator used in atomic reactors. Uranium-graphite reactor is a kind of atomic reactor that is widely used. The deceleration material in the nuclear reactor used as power should have high melting point, stability, and corrosion resistance. Graphite can fully meet the above requirements. As the graphite used in atomic reactors, the purity requirements are very high, and the impurity content should not exceed dozens of PPM, especially the boron content should be less than 0.5 PPM. In the defense industry, graphite is also used to make solid fuel rocket nozzles, missile nose cones, parts of aerospace equipment, heat insulation materials and radiation protection materials.
7) Graphite can also prevent boiler fouling. Tests by related units have shown that adding a certain amount of graphite powder (approximately 4 to 5 grams per ton of water) can prevent boiler surface fouling. In addition, graphite coating on metal chimneys, roofs, bridges, and pipes can prevent corrosion and rust.
8) Graphite can be used as pencil lead, pigment and polishing agent. After graphite is specially processed, various special materials can be made for use in relevant industrial sectors.
- New applications
1) Flexible graphite products. The flexible graphite sealing material solves the leakage problem of the atomic energy valve. In addition to the characteristics of natural graphite, this product also has special flexibility and elasticity, making it an ideal sealing material. It is widely used in petrochemical, atomic energy and other industrial fields.
2) Graphite is also a polishing agent and anti-rust agent for glass and papermaking in light industry, and is an indispensable raw material for the manufacture of pencils, ink, black paint, ink, synthetic diamonds, and diamonds.
With the development of modern science and technology and industry, the application field of graphite is still expanding. It has become an important raw material for new composite materials in the high-tech field and plays an important role in the national economy.
Common problems & treatment measures of ball mill
In the course of using the ball mill, various problems will inevitably occur, and there are different treatment measures for different problems.
1. When the ball mill is running, there is a regular beating sound, and the sound is loud. This is because part of the liner bolts are not tightened. When the ball mill rotates, the liner hits the barrel of the ball mill. Judge the position of the liner of the ball mill according to the sound, find out the loose bolts, and tighten them separately.
2. The temperature of the bearings of the ball mill and the motor has risen, exceeding the regulations. Try to check whether the temperature of the bearing part or all of it is too high by hand. Check and deal with the ball mill from the following points.
(1) Check the lubrication points of each part of the ball mill, and whether the type of lubricating oil used is consistent with the factory manual of the equipment.
(2) Check whether the lubricating oil and grease of the ball mill have deteriorated.
(3) Check whether the lubrication pipeline of the ball mill is blocked, or the lubricating oil does not directly enter the lubrication point, and the insufficient amount of oil causes heat.
(4) The side clearance of the bearing bush of the ball mill is too small, the clearance between the bearing bush and the shaft is too large, and there are too many contact points, which can not form a uniform oil film on the bearing bush.
(5) There is too much or too little grease in the rolling bearing of the ball mill. Too much forms the rolling elements and agitates the grease to generate heat, and the heat is not easy to dissipate. If the lubrication is too little, the oil should be added enough according to the regulations, generally 1/3~1/2 of the bearing gap is more appropriate.
(6) The sealing device of the hollow shaft at both ends of the ball mill body is too tight, or the iron part of the sealing body is in direct contact with the shaft.
The above-mentioned problems shall be dealt with according to their reasons. If the side clearance of the bearing bush is too small, or the contact angle at the bottom is too large, the grinding cylinder must be jacked up with an oil hydraulic jack, the bearing bush must be pulled out from one side of the shaft, and the tile opening must be scratched separately.
3. Heating of ball mill reducer bearing:
In addition to checking the bearing temperature rise of the ball mill, check whether the vent hole of the reducer is blocked, and unblock the vent hole.
4. After the ball mill motor with reducer is started, the vibration occurs, the main reasons are:
(1) The gap between the two wheels of the ball mill coupling is too small to compensate for the amount of movement caused by the self-finding magnetic center when the motor is started.
(2) The method of aligning the coupling of the ball mill is incorrect, causing the two shafts to be misaligned.
(3) The connecting bolts of the ball mill coupling are not tightened symmetrically, and the degree of tightening force is different.
(4) The outer ring of the ball mill bearing moves.
Treatment method: Adjust the gap according to the regulation to make the two shafts concentric. Tighten the coupling bolts of the coupling symmetrically with the same torque. When the rotor is unbalanced, take out the rotor of the ball mill to find a static balance.
5. When the ball mill reducer drives the mill, huge vibration occurs:
(1) The balance shaft of the ball mill and the reducer, the shaft center is not in a straight line, the reason is:
When the mill was installed with the liner, the secondary grouting was not carried out, or the anchor bolts after the secondary grouting were not fastened properly, the mill cylinder was rotated by the hoist, which caused one end of the mill cylinder to shift, and the two shaft centers were not in line. Vibration occurs after the reducer drives the mill.
Treatment method: re-adjust so that the axis of the ball mill mill and the axis of the reducer are on the same plane axis.
(2) The large-scale ball mill is large in size and heavy, which causes the foundation to sink; displacement occurs. Set up monitoring settlement points next to the foundation; make observations and make adjustments if there is sinking.
6. The running sound of the reducer of the ball mill is abnormal:
The sound of the normal operation of the ball mill reducer should be uniform and stable. If the gear has a slight knocking sound, a hoarse friction sound, and there is no obvious change during operation, you can continue to observe, find out the cause, and stop the ball mill for treatment. If the sound is getting louder, stop the ball mill for inspection immediately.
Maintenance of ultra-fine grinder
The maintenance of the ultra-fine grinding machine is an extremely important and frequent work, and it is closely coordinated with the operation and maintenance, and it should be checked by a full-time staff.
The ultra-fine grinder is an equipment that uses air separation, heavy pressure grinding, and shearing to achieve ultra-fine grinding of dry materials. Let's take a look at the maintenance of the ultra-fine grinder:
1. The shaft bears the full load of the negative machine, so good lubrication has a great relationship with the life of the bearing, it directly affects the life and operation rate of the machine, so the injected lubricating oil must be clean and well sealed. The main oil injection points of the machine include: rotating bearings, roll bearings, all gears, movable bearings, and sliding planes.
2. The newly installed wheel tyres are prone to looseness and must be checked frequently.
3. Pay attention to whether all parts of the machine work normally.
4. Pay attention to check the degree of wear of easily worn parts, and pay attention to replacing worn parts at any time.
5. The plane of the bottom frame of the movable device should be cleaned of dust, so as to prevent the movable bearing from moving on the bottom frame when the machine encounters unbreakable materials, which may cause serious accidents.
6. If the bearing oil temperature rises, stop the machine immediately to check the cause and eliminate it.
7. When the rotating gear is running, if there is an impact sound, stop and check it immediately and eliminate it.
Ultra-fine grinding technology is a technology that has been developed and widely used in recent decades. At the same time, the ultra-fine grinder industry has also been rapidly developed, especially in the pharmaceutical industry, and has been more widely used. The future development prospects are promising. It has been successfully applied to many industries such as chemical industry, medicine, machinery and so on. Especially the ultra-fine grinding products produced by the vibration method have the advantages of fine grinding particle size, fully enclosed production process, no pollution, and no loss of nutrients. The ultra-fine grinding machine is all made of high-quality stainless steel to avoid the entry of other impurities; the structure of the whole machine is smooth, the material is crushed and collected sufficiently, and the loss is reduced; the grinding wheel and rail are made of special super-hard stainless steel, which is not easy to wear and has a long service life, thereby reducing the cost.
Common troubleshooting of ultra-fine grinder
Ultra-fine grinders can be divided into dry grinding and wet grinding. According to the different principles of the grinding force generated during the grinding process, dry grinding has airflow, high-frequency vibration, rotating ball (rod) grinding, hammering and self-grinding, etc.; wet grinding mainly uses colloidal grinding and Homogenizer to complete.
The host system of the ultra-fine grinder is composed of an air compressor, an air purifier system, a supersonic jet mill, a classifier, and a cyclone separator. Medium and small fluidized bed type airflow ultra-fine grinders usually combine supersonic jet mills, classifiers and cyclones into an integrated machine, which can greatly save floor space and facilitate installation, transportation and use.
Elimination of common faults of ultra-fine grinder:
1. Reverse injection at the feed inlet: improper adjustment of the air door, blockage of the conveying pipe, clogged sieve, too short powder collection bag or poor air permeability, serious wear on the edge of the hammer, etc. will cause the reverse injection at the feed inlet. When this phenomenon occurs, you should first find out the cause, and then take targeted elimination measures, or adjust the air door to clear the blockage, or exchange the powder bag to increase the air permeability, or replace the hammer.
2. Bearing overheating: When the bearing is poorly lubricated, damaged, or the main shaft is bent, the rotor is severely unbalanced, and the belt is too tight, the bearing will overheat. The bearings can be restored to normal conditions by adding or replacing lubricating oil, replacing bearings, spindles, balancing rotors, and adjusting belt tightness.
3. The grindervibrates strongly:
① If the hammers are installed incorrectly, they should be rearranged according to the requirements of the manual;
② The weight deviation of the corresponding two sets of hammers is too large, and their weight should be balanced so that the weight difference does not exceed 5 grams;
③If the bearing is damaged or the main shaft is bent, it should be replaced in time;
④ The foot connecting screws are loose and should be tightened.
4. There is abnormal sound in the grinder: the parts in the grinder are damaged or falling off, or if hard objects such as rocks or iron enter the machine, abnormal sound will be generated. Stop the machine for inspection immediately, replace the damaged parts and remove the hard objects.
5. Low production efficiency: Insufficient motor power, improper belt pulley preparation, belt slippage, severe hammer wear, uneven feeding or excessive water content of raw materials are the main reasons for low production efficiency. When the above situation occurs, corresponding measures can be taken to solve the problem, or the motor or belt pulley can be replaced to increase the speed, but the rated operating speed should not be exceeded; or the belt tightness can be adjusted, or the belt should be replaced, or the hammer can be replaced. During operation, the feed should be uniform, and a small amount should be fed quickly to maintain continuous and uniformity; the over-wet raw materials should be dried before grinding.
Installation precautions of air classifier
1. Perform a preliminary inspection of the classifier, fan and other host equipment. Whether there is any damage to the components during transportation or after long-term storage, check whether there is any foreign matter in the internal cavity of the equipment and the air duct of the fan, rotate the grading impeller and the main shaft of the fan, and observe whether Flexible rotation.
2. Check the tightness of the pre-installed parts of the equipment, and add lubricating oil to the parts that need to be lubricated.
3. Install the grading wheel to prevent collision. The grading main engine and fan should be level tested, and the level should be found with gaskets, and those with basic requirements should be fixed with the foundation.
4. Sealing gaskets should be equipped for the pipeline interfaces that require sealing.
5. After the classifier is installed, observe the running direction of the classifying motor first.
6. When installing and wiring the electric control cabinet, carefully check the corresponding relationship between the serial number of the wiring terminal and the equipment, and it should not be misplaced.
7. After installation, you can run the vehicle empty for 1-2 hours, tighten the loose bolts at any time, and carefully check the accuracy and coordination of the equipment actions.